Desk-top circular saw

ABSTRACT

A desk-top cutter with a saw blade inclining mechanism, including a turntable rotatably provided on an upper surface of a base, a fence disposed above the turntable for supporting a workpiece on the upper surface of the base, a holder supported inclinably relative to the upper surface of the turntable at the rear end thereof, a slide shaft slidable back and forth at an upper end of the holder substantially parallel to the upper surface of the base, a hinge provided at a forward end of the slide shaft, a motor and a saw blade, and a saw cover covering an upper half of the saw blade. The motor is rotatably supported vertically at an upper end of the hinge. A safety cover provided in the saw cover and rotatable around a support provided at the rear portion of the saw cover guards the lower half of the saw blade. The safety cover includes a pair of lower cover members mounted so that end portions of the lower cover members can be rotated upwardly irrespective of the cover holder.

BACKGROUND OF THE INVENTION

The present invention relates to a desk-top circular saw apparatus whichis capable of cutting a wide material by a sliding action of a circularsaw blade and performing angular and inclined cutting in an accurate andsafe manner.

A conventional circular saw apparatus will now be described withreference to FIGS. 1, 2 and 3. In FIG. 1, a base 1 has a hinge 9connected thereto, which hinge rotatably supports a gear casing 13 atone end. The casing has a motor 16 driving a circular saw blade 17 tocut a workpiece 2 supported on a fence 3 fixed to the base 1. Thedistance between the center of the saw blade 17 and the pivot of thehinge 9 is constant so that the maximum cutting width is obtained whenthe gear casing 13, and hence the saw blade 17, are lowered relative tothe upper surface of the base 1 (L in FIG. 1). If the width of aworkpiece is greater than L, an uncut portion will remain.

As shown in FIG. 2, if the saw has a movable gear casing 13 with whichthe saw can be extended to cut a wide workpiece 2, the distance betweenthe center of saw 17 and the hinge 9 pivot will be lengthened so that ahigh load will be applied to a spring 15 at the pivot, making itdifficult for the spring 15 to hold the saw. If the spring 15 isstrengthened so as to hold the saw when the gear casing is extended,when cutting is carried out with the gear casing 13 retracted, the loadof the spring 15 will be too strong, making the saw difficult to handle.

As shown in FIG. 8, a method is known for cutting two workpieces 2obliquely to join them at their cut surfaces. Such a cutting operationis performed by placing a workpiece 2 on the cutting stand, rotating theturntable 4 to set it at a predetermined angle, pushing down the saw 17,and cutting the workpiece. However, if the workpiece has a largedimension H, the workpiece 2 will abut at its upper surface against themotor housing or the like so that an uncut portion willdisadvantageously remain.

SUMMARY OF THE INVENTION

The invention is intended to eliminate the drawbacks discussed abovewith respect to the conventional saw.

The invention provides a desk-top circular-saw apparatus which iscapable of increasing the cut width, performing angular cutting whichinvolves cutting a workpiece by rotating a turntable, and inclinedcutting involving inclining the saw relative to the base surface, tothus accomplish a variety of different sawing operations withoutimpairing the operability of the saw.

With the invention, a wide workpiece can be cut by sliding the saw, andif an oscillating portion comprising a hinge pivoting the arm is moved,changes in the load of the spring are constant irrespective of thedistance of movement of the oscillating portion.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1, 2 and 3 are side views of a conventional desk-top circular sawapparatus;

FIG. 4 is a side view of a first embodiment of a desk-top circular sawapparatus constructed according to the invention;

FIG. 5 is a side view of the saw of FIG. 4 in a slid state;

FIG. 6 is a top plan view of the apparatus of FIG. 4;

FIG. 7 illustrates an inclined saw of the apparatus according to thisinvention;

FIG. 8 illustrates a joint;

FIG. 9 is a side view of a second embodiment of a desk-top saw apparatusaccording to the invention;

FIG. 10A is a top plan view of the embodiment of FIG. 9;

FIG. 10B is a bottom rear view of the apparatus of FIG. 9;

FIG. 11 is a side view of the saw of the second embodiment slidforwardly for performing a cutting operation;

FIG. 12 is a side view of the second embodiment of the saw apparatuswith a safety cover provided thereon;

FIG. 13 is a partial cross-sectional view of the safety cover of FIG.12;

FIG. 14 is a side view of the saw with another type of a safety coverprovided thereon;

FIG. 15 is a partial cross-sectional view of the cover of FIG. 14;

FIG. 16 illustrates the inclination of the saw apparatus of theembodiment of FIG. 14;

FIG. 17 is a top plan view of a desk-top circular saw apparatus having aguard function;

FIG. 18 is an enlarged view of a guard end;

FIG. 19 is a top plan view showing a cut piece scattering preventingoperation of a desk-top circular saw apparatus having a guard;

FIGS. 20-22 illustrate other embodiments of a desk-top circular sawapparatus having a cut piece scattering preventing capability;

FIG. 23 shows a still further embodiment;

FIGS. 24 and 25 are side views of a saw apparatus having a lower limitstop; and

FIGS. 26 and 27 illustrate the joining of a workpiece and a connectionplate.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

A first preferred embodiment of the invention will be described withreference to FIGS. 4 through 8.

A fence 3 which supports a workpiece 2 is fixed to the upper surface ofa base 1. (Usually, a movable clamp jaw is provided which pushes theworkpiece 2 against the fence 3, but this is not shown). A turntablerotatably fitted to the base 1, and the base 1 is held between theturntable 4 and a turntable holder 5 so that the turntable may rotate. Ashaft 6 is fixed to one end of the turntable 4 so that the axis of theshaft 6 is flush with the upper surface of the turntable 4. The shaft 6supports a holder 7 rotatably. A knob 8 is engaged threadedly to theturntable 4 to lock the holder 7 against rotation. The hole in theholder 7 in which the knob 8 is engaged is an arcuate slot 24 with theshaft 6 at the center thereof.

A hinge 9 and a support 10 fix a pair of guide bars 11 thereto disposedparallel to the turntable 4 to thereby form a frame. The guide bars 11are fitted into holes in the holder 7 so as to slide substantiallyparallel to the upper surface of the turntable 4. The knob 12 fixes thesliding of the frame. A gear casing 13 is supported rotatably andoscillatably in the hinge 9 by a hinge shaft 14 and is pushed upwardlyby a spring 15. A stop which sets the upper limit position of the gearcasing 13 should also be provided, but is not shown.

A motor 16 is provided on the gear casing 13 to drive a circular sawblade 17 via a power transmission. A handle 18 is used to push the gearcasing 13 downward. The gear casing 13 can abut against a bolt 19 whichserves as a lower limit stop. Fixed to the turntable 4 are blade guideplates 20 and 21, with the plate 21 having elongated holes allowing theplates to move in accordance with the position of the saw 17. Screws 22fixing the plates 20 and 21 are arranged so as to not protrude beyondthe upper surfaces of the plates 20 and 21 by providing recesses in theplates 20 and 21.

A grip 23 is threadedly engaged with the side of the turntable 4 so thatrotating the grip 23 causes it to press against the side of the base 1to thereby restrict the rotation of the turntable 4. A plate 54 is fixedto the lower surface of the turntable 4 to hold the base 1 together witha "C" portion of the turntable 4 so as to allow the turntable 4 torotate. A support plate 55 is fixed to the lower surfaces of theturntable holder 5 and turntable 4 to reinforce the turntable 4.

In the above arrangement, when a small workpiece is to be cutperpendicular to the fence 3, it is required to restrict the slidingmovement of the hinge 9 with the knob 12, to fix the workpiece 2 bypressing it against the fence 3, to push down the saw until the gearcasing 13 abuts the bolt 19, and to cut the workpiece perpendicularlythereto. At this time, the knob 8 is tightened and the holder 7 is fixedagainst rotation. This operation is quite the same as in a conventionaldesk-top circular saw.

When a workpiece is to be cut at non-perpendicular angle to the surfaceof the fence 3, the grip 23 is loosened, the turntable 4 is rotated, andthe angle between the fence 3 and the saw blade 17 is adjusted to apredetermined value and fixed. Cutting is performed as in the previousperpendicular cutting operation. Thin angular cutting is done in thesame manner as in the conventional desk-top saw apparatus.

When a wide material is to be processed by perpendicular cutting orangular cutting, the workpiece 2 is forced against the fence 3 and fixedthereto, the knob 12 is loosened, the motor 16 is moved forwardly, andthe handle 18 is pushed downward, as shown in FIG. 5, to form a cut inthe workpiece. The gear casing 13 is then caused to abut the bolt 19while the saw is being slid rearwardly, whereupon the workpiece is cut.After cutting, when the downward pushing force is reduced, the spring 15pushes the saw upwardly.

When a joint shown in FIG. 8 is to be formed, the knob 8 is loosened,the holder 7 is rotated, the oblique angle between the turntable 4 uppersurface and the saw 17 is adjusted to a predetermined value, and theknob is tightened to fix the holder 7 (FIG. 7). Alternatively, a clamplever 8, shown in FIG. 25, may be used instead of the knob. At thistime, the blade guide plate 21 is protected by loosening the screws 22to a position where it cannot abut the saw blade 17 when the saw 17 isinclined. After the inclined angle is set, the guide plate 21 is causedto abut the guide saw blade 17 and fixed with the screws 22. Theworkpiece can then be cut in a process of perpendicular cutting orangular cutting, as described above.

A desk-top circular saw apparatus is thus provided which is capable ofperpendicular, angular or inclined cutting, finding uses manyapplications.

When a wide workpiece 2 is to be cut by increasing the sliding distanceof the hinge 9, the protrusions (A and B in FIG. 6) of the turntable 4are extended in order to strengthen the protrusions; the plate 54 andthe support plate 55 are effective means for supporting the protrusion.

According to this invention, the circular saw is made slidable so that awide workpiece can be cut. The hinge is also made slidable so that theload exerted on the spring is constant irrespective of the slidingdistance of the saw. Accordingly, a desk-top saw apparatus having goodoperability is provided. Perpendicular, angular or inclined cutting ispossible, so that usage in many applications is possible.

A second embodiment of this invention will be described with referenceto FIGS. 9-13. Like reference numerals are used to denote like parts inthe first and second embodiments, and a further description of thecommon parts will be omitted.

The upper half of the circular saw blade 17 is covered with a saw cover26 fixed to the motor 16, while both sides of the lower half of the sawblade 17 are covered with safely covers 28, 29 rotatably mounted withinthe saw cover 26 around a cover support 27 of the rear end of the sawcover 26. The motor 16 has at one end a handle 18 for controlling thecutting operation.

Safety covers 28 and 29 are supported rotatably around the cover support27 at the rear end of the saw cover 26 so as to cover the lower half ofthe saw blade 17 and both rear sides of the saw blade 17. A subcover 30covering the forward portion of the saw blade 17 is pivoted to asubcover holder 30b rotatably mounted around the same shaft as the sawblade shaft 25 of the motor 16.

In this arrangement, when a workpiece is to be cut by the saw blade 17,the lower half of the saw blade 17 is not exposed as in the conventionalsaw previous to cutting. When cutting starts, the safety covers 28, 29rise, abutting the workpiece 2. However, since the subcover 30 providedseparately from the safety covers 28, 29 does not abut the workpiece 2,the forward portion of the saw blade 17 is not exposed at all. When amaximum-width workpiece 43 is to be cut, the subcover 30 and theworkpiece 43 will abut each other so that the subcover 30 rises and apart of the blade 17 is exposed, but only to a small extent.

A modification of the safety covers for the saw blade of the secondembodiment will now be described with reference to FIGS. 14-16.Reference numerals 31, 32 denote a pair of lower cover members coveringboth sides of the lower half of the saw blade 17. The lower covermembers 31, 32 are pivoted around a cover support 27 provided within therear end of the upper cover 26, restricted by an engaging member (notshown) provided inside the upper cover 26 so as to cover the lower halfof the saw blade 17, as shown in FIG. 14. A cover holder 34 in the formof a "U" in cross section as shown in FIG. 15 is interposed between theopposing ends of the lower cover members 31 and 32, while the lowercover member 32 is fixed via a screw 36 to one side 34a of the coverholder 34. On the other hand, two elongated holes 33a, 33b are providedin the end of the lower cover 31 to receive screws 35, 35' provided inthe other side 34b of the cover holder 34. The lower cover member 31 isheld by the cover holder 34 so that it can rotate separately from thelower cover 32.

According to this embodiment, when inclined cutting is performed asshown in FIG. 16, namely, when a workpiece 2 is to be cut with the sawblade 27 inclined via the hinge mechanism 9 in one direction, the lowercover members 31, 32 and saw blade 17 act as follows: First, whenoperating handle 18 is lowered, the lower cover members 31, 32 arelowered, covering the saw blade 17. Then, the lower cover member 32lower than the inclined saw blade 17 abuts the workpiece 2 and isthereby urged upwardly. The cover member 32 is moved in a rotatingmanner relative to the saw blade 17 and to the lower cover member 31higher than the inclined blade 17 while abutting the workpiece 2 via theelongated holes 33a, 33b provided at the end portion of the lower cover32, as shown in FIG. 16. On the other hand, since the lower cover member31 does not move together with the lower cover member 32, it maintainsthe present state while abutting the workpiece 2.

When the saw blade 17 is further lowered (to perform cutting), the lowercover member 31 higher than the inclined saw blade 17 abuts theworkpiece 2 while rotating upwardly relative to the saw blade 17.

Therefore, according to this embodiment, during inclined cutting, boththe lower cover member 32 and the lower cover member 31 abut theworkpiece 2, so that the spacing between the cover members 31, 32 andthe workpiece 2 can be reduced, and thus the saw blade portion exposedduring the cutting operation is reduced to a minimum to thereby performsafer cutting.

The structure and advantages of a guard 37 provided in the desk-topcircular saw according to this invention will be described withreference to FIGS. 9 and 17-19. The guard 37 is fixed in a slot 44provided in the forward protrusion of the holder 7 by a thumbscrew orknob 38. First, the knob 38 locks the guard 37 so that the workpiecesupport surface of the fence 3 and the edge of the guard 37 assume thesame position, and the handle 18 is then pushed down to form a cut in anend of the guard 37. Then, an ink line (cutting line) drawn on the uppersurface of the workpiece 2 and the cut formed in the guard 37 end arealigned, thereby completing the ink line alignment. Thus, it is onlyrequired to push down the handle 18 to cut the workpiece 2. When theholder 7 is also inclined to perform inclined cutting of the workpiece,the guard 37 is inclined together with the holder 7. A similar techniqueto that already described may then used to cut the workpiece. When theturntable 4 is rotated to perform angular cutting of the workpiece, theguard 37 is retracted and fixed by the knob 38 in order to prevent theguard 37 from protruding from the workpiece support surface of the fence3.

In the above description, the center of rotation of the turntable 4 isselected to be at a position forwardly of the workpiece support surfaceof the fence 3 so that the guard 37 can be retracted for angular. Whenthe center of rotation of the turntable 4 is selected to be at aposition rearwardly of the workpiece support surface of the fence 3, theguard 37 is advanced for angular cutting. As shown in FIG. 18, if theforward end of the guard 37 has an inclined surface, the appropriateangle of the inclined surface is less than 30°, preferably in the rangeof 15°-20°.

According to the invention, a guard which can be cut by the saw bladeand is movable back and forth is provided on the inclinable holder atthe rear portion of the turntable so that relative adjustment betweenthe guard end and the workpiece support surface of the fence can befreely performed in all positions used for perpendicular, angular andinclined cutting. The operator can easily form a cut in the guardsuitable for the particular saw blade. Both sides of the saw blade arecovered so as to be held in the cut. Therefore, the workpiece iscompletely prevented from being dragged by the saw blade, providing acut surface without burrs, which would otherwise be produced during thecutting operation.

A further excellent effect is that alignment of the cut and the ink linedrawn on the workpiece provides simple and correct alignment of theworkpiece.

Moreover, the guard prevents the scattering of cut pieces and sawdust.This function will be described with respect to another embodiment shownin FIGS. 20-22.

A workpiece 51 is supported by a fence 52 attached to a base 53, to anend of which a holder 56 is mounted so as to be rotatable around aholder shaft 54. The axis of the holder shaft 54 is flush with the uppersurface of the base 53. A knob 55 restricts the rotation of the holder56, which has a hole in which the knob 55 is mounted and takes the formof an elongated hole 57. The holder 56 rotatably holds a gear casing 59around a pin 58, and is pushed upwardly by a spring 66. The movement ofthe gear casing 59 is limited by upper and lower limit stops. The gearcasing 59 is provided with a motor 60, a rotatable circular saw blade61, and a handle 62 to move the saw blade 61 downwardly. A guard 40 isattached to the holder 56. The guard 40 is held so that its end does notprotrude beyond the workpiece support surface of the fence 52 toward theoperator, and it has an inclined passage way on its side which guidescut wood pieces 64.

In the above structure, when end cutting is performed as shown in FIG.21, the cut wood piece 64 is moved in the direction A in FIG. 21,because the saw blade 61 rotates in the arrow of C in FIG. 20, and thenin the direction of B along an inclined surface 65. Therefore, the sawblade 61 is released from contact with the wood piece 64, whereby thewood piece 64 is prevented from being scattered. As shown in FIG. 22,when end cutting is performed by inclining the saw 61 relative to thebase 53 surface, the wood piece 64 follows the saw 61 and is very likelyto be scattered where the guard 40 not present.

As described above, the wood piece guide is provided on the holder sothat the cut wood pieces are prevented from contacting the saw blade,and hence the wood pieces are prevented from being scattered due to dragon the saw blade, thus providing a safe cutting operation.

FIG. 23 shows a guard which prevents scattering of wood pieces and whichdoes not required the ink-line alignment needed in the second embodimentof FIG. 9.

A lower limit position stop of a desk-top saw according to thisinvention will now be described with reference to FIGS. 24 and 25. Aturntable 4 is supported rotatably on a base 1. A fence 33 is providedon the base 1 to support a workpiece 2. A holder 7 is supportedinclinably at the rear end of the turntable 4 relative to the turntable4. A slide shaft 11 is provided which is slidable back and forth on anupper end of the holder 7 so as to be parallel to the upper surface ofthe base 1. A motor 16 having a saw blade 17 and a drive for the blade17 is rotatably supported vertically on top of a hinge 9 provided at theforward end of the slide shaft 11. The motor 16 has a screw 19 (lowerlimit stop bolt) engaged threadedly therewith and can be fixed by abutterfly nut 41. The hinge 9 has a stop 42 which has an upper arcuatesurface 42a which can abut the screw 19.

In the above arrangement, when the lower limit position of the saw 17 isto be restricted, the butterfly nut 41 is loosened and the screw 19 isrotated to abut against the stop 42. The butterfly nut 41 is thentightened to fix the position of screw 19.

As shown in FIG. 25, cutting a workpiece 2 midway is performed, forexample, when a robbetted panel 45 is joined to the workpiece 2, asshown in FIGS. 26 and 27. When the handle 18 is lowered, the screw 19contacts the arcuate stop 42 of the hinge 9 to thereby restrict furtherlowering of the saw 17, thus providing a constant cutting depth. Sincefixing the screw 19 is performed by the motor 16, it is not hindered bythe saw blade 17. Thus, the operability of the saw is very good and theoperator is protected from contacting the saw blade 17 during thecutting operation.

According to the invention, the lower limit position stop includes anarcuate surface formed on the hinge, so that the stop effectsface-to-face contact with the bolt in any restricted position.Therefore, the abutting portion of the stop is prevented from beingdeformed, thereby providing stabilized position restriction. Since thedevice for fixing the screw is disposed at the motor, the screw fixingis not hindered by the saw blade, cover, etc. The operating position isgood, and the operator is protected from contacting the saw blade duringits operation.

What is claimed is:
 1. A desk-top cutter with a saw blade incliningmechanism, comprising;a turntable rotatably provided on an upper surfaceof a base; a fence disposed above the turntable for supporting aworkpiece on the upper surface of the base; a holder inclinablysupported relative to the upper surface of the turntable at the rear endthereof; a slide shaft slidable back and forth at an upper end of theholder substantially parallel to the upper surface of the base; a hingeprovide at a forward end of the slide shaft; a motor and a circular sawblade driven by the motor, a drive for the blade and a saw covercovering an upper half of the saw blade, the motor being rotatablysupported vertically at an upper end of the hinge; and a safety coverprovided in the saw cover and rotatable around a support provided at therear portion of the saw cover for guarding the lower half of the sawblade, said safety cover comprising a pair of lower cover membersmounted so that end portions of said lower cover members can be rotatedupwardly independently of the cover holder.
 2. An ink line aligningapparatus in a desk-top cutter, comprising:a holder inclinably supportedin a vertical direction relative to an upper surface of a base of a rearportion of a turntable supported rotatably on said base; a slide shaftslidable back and forth at an upper end of said holder substantiallyparallel to the upper surface of said base; a hinge provided at aforward end of said slide shaft; a motor rotatably supported relative tosaid base by an upper part of said hinge; a fence fixed to an uppersurface of said base for supporting a workpiece; a saw blade rotated bysaid motor; and a guard mounted on a forward end of said holder andmovable back and forth thereon and comprising means for fixing saidguard in position, said guard being of a material readily cuttable bysaid saw blade to form a slot for receiving said saw blade as said motoris moved.
 3. A desk-top saw with a saw blade inclining mechanism,comprising;a base; a turntable rotatably mounted on an upper surface ofsaid base; a fence disposed above said turntable for supporting aworkpiece on said upper surface of said base; a holder supportedinclinably relative to an upper surface of said turntable at a rear endthereof; a slide shaft slidable back and forth at an upper end of saidholder substantially parallel to said upper surface of the base; a hingeprovided at a forward end of said slide shaft; a motor and a circularsaw blade driven by said motor about an axis, a saw cover covering anupper half of said saw blade, said motor being rotatably supportedvertically at an upper end of said hinge; a safety cover provided insaid saw cover and rotatable around a support provided at a rear portionof said saw cover for guarding a lower half of said saw blade; and asubcover rotatably supported on said axis of said saw blade at a forwardportion of said safety cover and rotatable under its own weight, saidsubcover covering a forward portion of said saw blade.
 4. A device forguiding a cut piece of wood immediately after the cutting thereof in adesk-top circular saw apparatus, comprising:a base; a fence fixed tosaid base for supporting a workpiece; a holder supported alternatelyfixably and rotatably around a support with a rotation axissubstantially flush with an upper surface of said base at an end of saidbase opposite an operator of said device; a gear casing rotatablysupported by said holder; a motor and a rotatable circular saw bladedriven by said motor mounted on said gear casing, said saw blade beingrotatable downwardly to cut a workpiece; and a guiding member having anedge surface inclined to a principal surface of said saw blade forguiding said cut wood piece, said guiding member being fixed on saidholder at a position through which said saw blade passes as said gearcasing is moved.
 5. A desk-top cutter with a saw blade incliningmechanism, comprising;a base; a turntable rotatably mounted on an uppersurface of said base; a fence disposed above said turntable forsupporting a workpiece on an upper surface of said base; a holderinclinably supported relative to an upper surface of said turntable at arear end thereof; a slide shaft slidable back and forth at an upper endof said holder substantially parallel to said upper surface of the base;a hinge provided at a forward end of said slide shaft; a motor and a sawblade driven by said motor, said motor being rotatably supportedvertically at an upper end of said hinge; said hinge having an arcuateprotrusion; said motor having a screw threadedly engaged therewith; saidscrew having means for fixing said screw; and a lower limit position ofsaid motor being restricted by abutment of said screw against saidarcuate protrusion of said hinge.